Lifting Point-Vario VWBG-V

Item No Thread W.L.L F A B T C D E G Weigth Serial Size (M) Ton mm kg No. WBG100 M8 0.3 (0.4) 13 8 31 76 29 30 28 36 0.18 7103720 WBG101 M8 0.3 (0.4) 102 8 31 76 29 30 28 36 0.29 8600330 WBG102 M8 £ª 0.3 (0.4) 8-102 8 31 76 29 30 28 36 ¡¡ 8600330 WBG103 M10 0.45(0.6) 17 8 31 78 29 36 30 38 0.29 7103715 WBG104 M10 0.45(0.6) 122 8 31 78 29 36 30 38 0.38 8600331 WBG105 M10 £ª 0.45(0.6) 10-122 8 31 78 29 36 30 38 ¡¡ 8600331 WBG106 M12 0.6 (0.7) 21 10 49 107 35 42 36 47 0.41 7100180 WBG107 M12 0.6 (0.7) 140 10 49 107 35 42 36 47 0.61 8600332 WBG108 M12 £ª 0.6 (0.7) 12-140 10 49 107 35 42 36 47 ¡¡ 8600332 WBG109 M12x1.5£ª 0.6 (0.7)   ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 8600332 WBG110 M14 1 (1.25) 21 13 46 114 38 48 41 56 0.63 8600337 WBG111 M14 1 (1.25) 65 13 46 114 38 48 41 56 0.2 8600337 WBG112 M14 £ª 1 (1.25) 14-65 13 46 114 38 48 41 56 ¡¡ 8600337 WBG113 M14x1.5£ª 1 (1.25) ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 8600337 WBG114 M16 1.3(1.5) 25 13 46 114 38 48 41 56 0.59 7100430 WBG115 M16 1.3(1.5) 180 13 46 114 38 48 41 56 0.89 8600333 WBG116 M16 £ª 1.3(1.5) 16-180 13 46 114 38 48 41 56 ¡¡ 8600333 WBG117 M16x1.5£ª 1.3(1.5) ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 8600333 WBG118 M18 1.8(2.0) 27 13 54 137 35 64 55 67 1.18 8600338 WBG119 M18 1.8(2.0) 83 13 54 137 35 64 55 67 1.1 8600338 WBG120 M18 £ª 1.8(2.0) 18-83 13 54 137 35 64 55 67 ¡¡ 8600338 WBG121 M18x1.5£ª 1.8(2.0) ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 8600338 WBG122 M20 2 (2.5) 33 13 54 137 35 64 55 67 1.42 7100800 WBG123 M20 2 (2.5) 223 13 54 137 35 64 55 67 1.81 8600334 WBG124 M20 £ª 2 (2.5) 20-223 13 54 137 35 64 55 67 ¡¡ 8600334 WBG125 M20x1.5£ª 2 (2.5) 20-88 13 54 137 35 64 55 67 1.4 8600334 WBG126 M22 2 (2.5) 33 13 54 137 35 62 55 67 1.45 8600334 WBG127 M22 2 (2.5) 94 13 54 137 35 62 55 67 1.45 8600334 WBG128 M22 2 (2.5) 22-94 13 54 137 35 62 55 67 1.45 8600334 WBG129 M24 3.5(4.0) 40 18 66 173 40 81 70 88 2.63 7100640 WBG130 M24 3.5(4.0) 255 18 66 173 40 81 70 88 3.5 8600335 WBG131 M24 £ª 3.5(4.0) 24-255 18 66 173 40 81 70 88 ¡¡ 8600335 WBG132 M24x1.5£ª 3.5(4.0) 24-95 18 66 173 40 81 70 88 2.7 8600335 WBG133 M27 3.5(4.0) 41 18 66 173 40 81 70 88 2.65 8600335 WBG134 M27 3.5(4.0) 92 18 66 173 40 81 70 88 2.93 8600339 WBG135 M27 £ª 3.5(4.0) 27-92 18 66 173 40 81 70 88 ¡¡ 8600335 WBG136 M30 5 (6.0) 50 22 90 221 50 99 85 106 5.09 7100650 WBG137 M30 5 (6.0) 330 22 90 221 50 99 85 106 7 8600336 WBG138 M30 £ª 5 (6.0) 30-330 22 90 221 50 99 85 106 ¡¡ 8600336 WBG139 M30x2£ª 5 (6.0) 30-125 22 90 221 50 99 85 106 2.7 8600336

£ª : variable length (Indicate Length Upon Request)

Swivelling lifting point: ¢À1. Loadable in any direction. Safety factor 4 : 1. ¢À2. Turnable under load in vertical direction. ¢À3. Not suitable for permanent swivelling under full load, especially in 90¡Æ direction. ¢À4. Simple installation, just a thread hole is required. ¢À5. Variable lengths (Vario) available. ¢À6. Can also be used for through holes. ¢À7. Bolts 100 % magnetic crack detected! Surface protection CORRUD-DT (20 times better than zinc plating). ¢À8. High tensile, approved suspension ring acc. EN 1677-4. ¢À9. Surface: Ring pink powder coating, housing zinc plated. ¢À10. Type Vario with washer and 100 % crack detected nut. ¢À11. VWBG-V and VWBG are also available with Imperial thread. ¢À12. Turning without jerk due to additional bush bearing washer. ¢À13. Wear marks in the main load directions 45¡Æ, 60¡Æ and 90¡Æ. * Caution: During lifting, the ring of the lifting point can engage in any position. The embossed WLL is for the worst case scenario (see image X). If the ring is manually adjusted to the horizontal position, higher WLL values in brackets ( ) can be choosen (see image Y). In case of straight pull (see image Z: vertical load direction) Maximum WLL can be choosen. The nominal WLL can be increased acc. the load chart

Lifting Point threaded VWBG

Item No Thread W.L.L F A B T C D E G K Weigth Serial Size (M) Ton mm kg No. WBG200 M33 6 (7.5) 50 23 86 208 50 90 80 96 80 5.6 8600150 WBG201 M33 6 (7.5) 33-300 23 86 208 50 90 80 94 80 ¡¡ 8600150 WBG202 M33x2£££ª 6 (7.5) ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 8600150 WBG203 M36 8 (10) 54 22 86 208 50 90 ¡¡ 94 80 4.67 7999059 WBG204 M36££ 8 (10) 36-300 23 86 208 50 90 ¡¡ 94 80 ¡¡ 8600451 WBG205 M36x3£££ª 8 (10) 36-300 22 86 208 50 90 80 94 80 4.79 8600451 WBG206 M42 12 (13) 63 26 111 234 65 98 ¡¡ 95 85 6.1 7999044 WBG207 M42££ 12 (13) 42-300 26 111 234 65 98 85 95 ¡¡ ¡¡ 8600452 WBG208 M42x3£££ª 12 (13) ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 8600452 WBG209 M45 12 (15) 67 26 111 234 65 98 ¡¡ 95 85 6.24 7900455 WBG210 M48 13 (16) 68 26 111 234 65 98 ¡¡ 95 85 6.37 7999045 WBG211 M48££ 13 (16) 48-300 26 111 234 65 98 85 95 ¡¡ ¡¡ 8600453 WBG212 M48x3£££ª 13 (16) ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 8600453 WBG213 M52 14 (20) 78 32 119 271 70 120 ¡¡ 120 95 10.55 7901081 WBG214 M52 14 (20) 52-300 32 119 271 70 120 ¡¡ 120 95   8600158 WBG215 M56 16 (22) 84 32 119 271 70 120 ¡¡ 120 95 10.68 7999004 WBG216 M56x4£££ª 16 (22) ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 8600454 WBG217 M60 16 (22) 90 32 119 271 70 120 ¡¡ 120 95 11.37 8600454 WBG218 M60££ 16 (22) 56-300 32 116 274 70 120 ¡¡ 120 95 ¡¡ 8600454 WBG219 M64 16 (25) 94 32 119 274 70 120 ¡¡ 120 95 11.4 7999043 WBG220 M64££ 16 (25) 64-300 32 116 274 70 120 ¡¡ 120 95 ¡¡ 8600455 WBG221 M64x4£££ª 16 (25) ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 8600455 WBG222 M72 31.5(40) 108 46 130 338 90 170 ¡¡ 159 145 29.96 7900097 WBG223 M72££ 31.5(40) 72-300 46 130 338 90 170 ¡¡ 159 145 ¡¡ 8600456 WBG224 M72x4£££ª 31.5(40) 72-300 46 130 338 90 170 ¡¡ 159 145 29.96 8600456 WBG225 M80 35 (48) 120 46 130 338 90 170 ¡¡ 159 145 31.19 7900100 WBG226 M80££ 35 (48) 80-300 46 130 338 90 170 ¡¡ 159 145 ¡¡ 8600457 WBG227 M80x4£££ª 35 (48) 80-300 46 130 338 90 170 ¡¡ 159 145 31.19 8600457 WBG228 M90 40 (50) 135 46 130 338 90 170 ¡¡ 159 145 33.16 7995545 WBG229 M90 40 (50) 90-300 46 130 338 90 170 ¡¡ 159 145   8600458 WBG230 M90x4£££ª 40 (50) ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ ¡¡ 8600157 WBG231 M100 40 (50) 150 46 130 338 90 170 ¡¡ 159 145 35.13 8600157 WBG232 M100££ 40 (50) 90-300 46 130 338 90 170 ¡¡ 159 145 ¡¡ 8600157

££ : special thread (Indicate M size & F length uponrequest)

£ª : variable length (Indicate Length Upon Request),Vario

For heavy loads which have to be turned and swivelled. ¢À14. With ball bearings. Swivels under full load. ¢À15.. Not suitable for permanent swivelling under full load, especially in 90¡Æ direction. ¢À16. Loadable in any direction. Safety factor 4 : 1. ¢À17. Suspension ring manufactured acc. EN 1677-4 grade 80 (100 % proof loaded). ¢À18. S = max. allowed gap, see hints for Installation page 39. ¢À19. VWBG: Wear marks in the main load directions 45¡Æ, 60¡Æ and 90¡Æ. Safety notice: Please provide plain bolting surface. The countersunk for the thread should be: thread diameter plus 4 mm (0,15 inch). The base material of the workpiece must be capable to withstand the occurring lifting forces. Minimum required material = S235JR/St 37 (1.0037). *Caution: During lifting, the ring of the lifting point can engage in any position. The embossed WLL is for the worst case scenario (see image X). If the ring is manually adjusted to the horizontal position, higher WLL values in brackets ( ) can be choosen (see image Y). In case of straight pull (see image Z: vertical load direction) Maximum WLL can be choosen. The nominal WLL can be increased acc. the load chart.

¡ß Proof Testing

There is no requirement to Proof Test RUD Products, either Bolt or Weldable after Installation if the user instructions for welding are carried out correctly. The welding should be carried out by a suitably qualified and competent welder/person. The supporting structure, or the load, should be of adequate strength to take the stresses involved and this is the responsibility of the engineering designer or equivalent. RUD Lifting and Lashing Products are Manufactured and conform to EN 1677. No further Proof Testing in the field is required. In fact it would be considered that the Product had been overloaded if a Load more than the recommended Working Load Limit had been applied. RUD products should be regularly inspected in line with the requirements of LOLER and as per our user instructions at intervals decided by a competent person.

¡ß Load Chart

Method of lifting                 Legs 1 1 2 2 2 2 3 and 4 3 and 4 Angle<©¬ 0¡Æ 90¡Æ 0¡Æ 90¡Æ 0-45¡Æ 45-60¡Æ ºñ´ëĪ 0-45¡Æ 45-60¡Æ ºñ´ëĪ Factor - 1 - 2 1.4 1 1 2.1 1.5 1 Metric Lifting Point-Vario VWBG-V - Bolted and adjusted to the direction of pull M8 1 0.4 2 0.8 0.56 0.4 0.4 0.84 0.6 0.4 M10 1 0.4 2 0.8 0.56 0.4 0.4 0.84 0.6 0.4 M12 2 0.75 4 1.5 1 0.75 0.75 1.6 1.12 0.75 M14 M16 4 1.5 8 3 2.1 1.5 1.5 3.15 2.25 1.5 M18 M20 6 2.3 12 4.6 3.22 2.3 2.3 4.83 3.45 2.3 M22 6 2.3 12 4.6 3.22 2.3 2.3 4.83 3.45 2.3 M24 8 3.2 16 6.4 4.48 3.2 3.2 6.7 4.8 3.2 M27 M30 12 4.5 24 9 6.3 4.5 4.5 9.4 6.7 4.5 Metric Lifting Point threaded VWBG - Bolted and adjusted to the direction of pull M33 15 6 (7.5) 30 12 (15) 8.4 (10.5) 6 (7.5) 6 (7.5) 12.6 (15.75) 9 (11.25) 6 (7.5) M36 15 8 (10) 30 16 (20) 11.2 (14) 8 (10) 8 (10) 16.8 (21) 12 (15) 8 (10) M42 17 12 (13) 34 24 (26) 16.8 (18.2) 12 (13) 12 (13) 25.2 (27.3) 18 (19.5) 12 (13) M45 18 12 (15) 36 24 (30) 16.8 (21) 12 (15) 12 (15) 25.23 (31.5) 18 (22.5) 12 (15) M48 18 13 (16) 36 26 (32) 18.2 (22.4) 13 (16) 13 (16) 27.3 (33.6) 19.5 (24) 13 (16) M52 25 14 (20) 50 28 (40) 19.6 (28) 14 (20) 14 (20) 29.4 (42) 21 (30) 14 (20) M56 28 14 (20) 56 32 (40) 22.4 (28) 14 (20) 14 (20) 29.4 (42) 24 (30) 14 (20) M60 28 16 (22) 56 32 (44) 22.4 (30.8) 16 (22) 16 (22) 33.6 (46.2) 24 (33) 16 (22) M64 28 16 (25) 56 32 (50) 22.4 (35) 16 (25) 16 (25) 33.6 (52.5) 24 (37.5) 16 (25) M72 50 31.5(40) 100 63 (80) 44.1 (56) 31.5(40) 31.5(40) 66.15 (84) 47.25 (60) 31.5(40) M80 50 35 (48) 100 70 (96) 49 (67.2) 35 (48) 35 (48) 73.5 (100.8) 52.5 (72) 35 (48) M90 50 40 (50) 100 80 (100) 56 (70) 40 (50) 40 (50) 84 (105) 60 (75) 40 (50) M100

* Hint: Stated WLL for 3-4 strands is only valid when it is guaranteed that the load is distributed equal to more than 2 strands. Otherwise the 2 strand values must be taken ⒶATTENTION Please mind at the use especially that the method of lifting does not get changed

1 Safety instructions ⒷATTENTION Wrong assembled or damaged lifting points as well as improper use can lead to injuries of persons and damage of objects when load drops. Please inspect all lifting points before each use. ¢À20. Not suitable for permanent turning operations under load.   Lifting point cannot be turned 90¡Æ to the bolt-on direction under full load. ¢À21. The ball bearing resp. the bush bearing disc must not be disassembled. ¢À22. The load ring must not be bend. ¢À23. RUD VWBG-V lifting points must only be used by instructed and competent persons considering BGR 500 and   outside  Germany noticing the country specific statutory regulations. 2 Intended use of VWBG RUD VWBG-V lifting points must only be used for the assembly at the load or at lifting means. They are intended to be hinged into lifting means and can be turned under load, but not under full load, especially not in the 90¡Æ direction. Not suitable for permanent turning operations under load. RUD VWBG-V lifting points can also be used as lashing points to attach lashing means. RUD VWGB-V lifting points must only be used in the hereby described operation purpose. 3 Assembly- and instruction manual 3.1 General information ¢À24. Capability of temperature usage: Usage at higher temperatures is not recommended due to the grease filling in the ball bearing. Should this though be necessary, the working load limit (WLL) of the VWBG must be reduced as follows: - -40¡ÆC up to 200¡ÆC no reduction - 200¡ÆC up to 300¡ÆC minus 10 % - 300¡ÆC up to 400¡ÆC minus 25 % Temperatures exceeding 400¡ÆC are prohibited! Please pay attention when using DIN EN 7042 (DIN 980) nuts the max. operation temperature of 150¡ÆC (acc. to DIN EN ISO 2320). ¢À25. RUD VWBG lifting points must not be used with aggressive chemicals such as acids, alkaline solutions and their vapours. ¢À26. Please mark mounting position of lifting point with a coloured contrast paintfor better visibility. 3.2 Hints for the assembly Basically essential: ¢À27. The material construction to which the lifting point will be attached should be of adequate strength to withstand forces during lifting without deformation. The German testing authority BG, recommends the following minimum for the bolt lengths: 1   x  M (thread diameter) in steel(min. quality 235JR [1.0037]) 1.25 x M (thread diameter) in cast iron(e.g. GG 25) 2   x  M (thread diameter) in aluminium 2.5 x M (thread diameter) in light alloys of low strength (M = thread size/diameter, e.g. M20) ¢À28. When lifting light metals, nonferrous metals and gray cast iron the thread has to be chosen in such a way that the WLL of the thread corresponds to the requirements of the base material. ¢À29. The position of the lifting points must be carried out in such a way that unintended movement like turning or flipping will be avoided. ¢À30. For single leg lifts,the lifting point should be vertically above the centre of gravity of the load. ¢À31. For two leg lifts, the lifting points must be equidistant to/or above the centre of gravity of the load. ¢À For three and four leg lifts, the lifting points should be arranged symmetrical around the centre of gravity, in the same plane if possible. ¢À32. Load symmetry: Determine the necessary WLL of each lifting point for a symmetrical or an unsymmetrical load by using the following physical calculation formula: W.L.L= G / n x cos ©¬ W.L.L= necessary W.L.L of lifting point / single strand G = weight of load n = number of load bearing strands cos ©¬ = inclination angle of single strand Number of load bearing strands: . Symmetric Unsymmetric Two Leg 2 1 Three / Four Leg 3 1 Chart 1: Load bearing strands ¢À33. A plane bolt-on surface (¨ªD) with a perpendicular thread hole must be guaranteed.    The thread must be carried out acc. to DIN 76 (countersink max. 1.05xd). ¢À34. Tapped holes must be machined deep enough so that the bearing surface of the lifting point will be supported. ¢À35. Due to the ball bearing it is sufficient for a single lift to tighten the VWBG until the bearing surface has support by using a spanner acc. to DIN 895resp. DIN 894, without using an extension. If the VWBG shall permanently installed at the load, tensioning must be carried out with a torque (+/- 10 %) according to chart 2. ¢À36. The type VWBG-V can be supplied with different thread lengths (see Fvario in chart 2),    and the metric versions with washer und crack detected nut.    The assembly resp. the installation of bolts with different thread lengths is only allowed,    if camed out by either RUD or an authorized RUD distributor. ⒸATTENTION Disassembly of the ball bearing resp. the bush bearing disc carried out by the user is forbidden. ¢À37. Check finally the correct assembly (see chapter 4, Inspection criteria). 3.3 User instructions ¢À38. Check frequently and before each initial operation the whole lifting mean in regard of linger ability as a lifting mean, regarding corrosion, wear, deformation etc. (see chapter 4, Inspection criteria). ⒹATTENTION Wrong assembled or damaged lifting means as well as improper use can lead to injuries of persons and damage of objects when load falls. Please inspect all lifting points before each use. ¢À39. VWBGs are suitable for turning and flipping of loads. In doing so, all positions of the ring can occur. The stated WLL at the lifting point is given for the most inappropriatepossible case of operation (see picture 4 - part X). When ring has been adjusted manually (see picture Y) the higher (WLL) values from chart 3 can be used. ⒺATTENTION Pay attention during the usage that the load type will not be change If the VWBG is will be loaded only perpendicular (in axial direction of the thread, see picture 4 - part Z) the corresponding WLL values from chart 3 (inclination angle 0¡Æ) can be used. ¢À40. The ring of the manually adjusted VWBG can be pivoted by approx. 230¡Æ (see picture 1).   ⒻATTENTION The suspension ring resp. the attached lifting mean must rotate and pivot without interference during lifting and must neither have support at the load edge nor at the bottom part of the VWBG (see picture 2). ¢À41. When lifting means (sling chains) are hinged or unhinged, no pinching, shearing or joint spots must occure during the handling. Avoid damage of lifting means resulting from sharp edges. ¢À42. Leave direct danger zone as far as possible. ¢À43. Watch always your hinged loads. ¢À44. Avoid impulsive and tiltful loading. ⒼATTENTION Impulsive loading or vibration, especially at through hole connections with nuts, can lead to unintentional loosening. Securing possibilities: liquid thread securing products f.e. Loctite (read manufacturer¢¥s instruction) or form closed bolt securing such as a crown nut with split pin, lock nut etc. can be used. Secure in general all lifting points which are installed permanently, e.g. with glue. ¢À45. Please observe for the whole lifting mean the RUD sling chain safety instruction.   3.4 Hints for regular inspection Lingering appropriateness of lifting means should be tested by a competent person, depending on the operational demands or at least once a year (see chapter 4 Inspection criteria). Depending on the operational demands, resulting from a numerous use, f.e. increased wear or corrosion, could make an earlier inspection necessary which means in a shorter interval than one year. 4 Inspection criteria Observe and control the following points before each initial operation, in regular time intervals, after the assembly and after special incidents. ¢À46. Correct bolt- and nut size plus thread engagement ¢À47. Solid bolt fixture - Inspection of bolting torque ¢À48. The bearing surface of the VWBG must lay plane and holohedral on the bolting area. ¢À49. Completeness of the lifting point ¢À50. Complete, readable WLL statements as well as manufacturer sign. ¢À51. Deformation at load bearing components like base body, suspension ring and threaded pin. ¢À52. Mechanical damage, like strong notches, especially in areas where tensile stress occurs. ¢À53. Locking screw at the side must be tightened ¢À54. Reduction of cross-section due to wear >10 % or when the wear lenses have been reached in the main load bearing directions ¢À55. cracks or any other damage ¢À56. Function and damage of bolt threads and nuts ¢À57. Easy turning withoutjerk between upper and base part of the VWBG must be guaranteed. ¢À58. The maximum allowance for clearance of s = 4 mm, between upper and base part must not be exceeded, respectively the proof groove in the ring connection must not be visible. ¢À59. The maximum gap between upper and base part must not be exceeded: - VWBG-V 0.3 - 0.45: max. 1.2 mm - VWBG-V 0.6 - 2.0: max. 1.5 mm - VWBG-V 3.5 - 5.0: max. 3.0 mm   5 Hints for repairing Repair work must only be carried out by a competent person at RUD or by a RUD trained and authorized service station, which has obtained the necessary knowledge and skills. RUD-VWBGs are designed for a dynamical loading of 20.000 load cycles at nominal working load. The BG recommends: At a high dynamic loading with high numbers of load cycles (continious work) the bearing stress acc. to FEM group 1Bm (M3 acc. to DIN 818-7) must be reduced.

¢À Renference : RUD GMBH - LiftingSafety ¢À Please feel free to call: 02-896-5656 or Fax: 02-896-5659 or contact us via e-mail(8965656@hanmail.net) so our company can help you obtain the correct equipment for your applications.